Vibration & condition monitoring
Bearing defects, imbalance, and misalignment change a machine's vibration signature before the failure becomes visible. Many plants still maintain rotating assets by calendar because continuous spectral monitoring has been too expensive to deploy widely.
We specify the field hardware and the software around the same asset model, with one engineering team responsible for the result.
Triaxial vibration sensor
Captures vibration signatures associated with mechanical faults
Edge DAQ node
Runs the FFT close to the sensor
Temperature & speed inputs
Context for the vibration
What the platform does with all that hardware data.
Spectral (FFT) analysis
Frequency-domain views help separate bearing, imbalance, and misalignment signatures from a general amplitude increase.
ISO 10816 thresholds
Standard velocity thresholds per machine class give a defensible good/alert/danger state out of the box.
Bearing-fault detection
Envelope and band-energy rules catch early bearing defects while there is still time to plan the repair.
Condition-based maintenance
Condition thresholds can trigger planned work before failure while avoiding unnecessary calendar-based service.
Hardware and software, one proposal.
Bring the asset, interfaces, and operating constraint. We will map the likely bill of materials and the first platform workflow.